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Posts Tagged ‘photopolymer plates’

The Effects of UV Light on Photopolymer Plates

November 2nd, 2010 | Author: Stephen

Photopolymer plates in an Exposure Unit (click to enlarge!)

Photopolymer plates in an Exposure Unit (click to enlarge!)


Photopolymer plates work hard to hold ink for pad printing machines. However before the plates get to that point, they need a little rest and relaxation. How do photopolymer printing plates relax? They go tanning.

Photopolymer plates like to get a nice tan. They enjoy spending time in their UV tanning beds (exposure units) until they achieve the perfect tan. If the printing plates are taken out of the exposure units too early they will not do their job properly. The plates will hold too much ink, resulting in too much ink pick up on the pad. The image will come out bold and poorly defined.

On the other side of things, if our friends are left in the exposure unit too long, they will come out tired. The plates will be too weak to hold the proper amounts of ink. The plates will be shallow resulting in not enough ink pressed down on the part.

The best solution for too much or too little ink pick up is to keep your polymer plates happy. Treat them with care. Keep a close eye on them and time the exposure. Give them a great tan and they will give you great prints.

Find out the proper exposure time for your plate by clicking HERE.
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How to Make Photopolymer Plates for Pad Printing Machines

July 23rd, 2010 | Author: Stephen
Over the years we here at Inkcups now have gotten many phone calls and emails pertaining to polymer plate making, also known as photopolymer plates. Customers often don’t understand the technical aspect of creating a film positive or they get stuck at a step in the process.

We have decided the pain and anguish has gone on long enough! Creating photopolymer plates for pad printing machines should be fun, not difficult! Inkcups Now has created a two part instructional video to show each step (in detail) in the polymer plate making process using alcohol wash plates.

The first video showcases how to create the film positive on your computer using the Adobe Illustrator software. We created a step by step instructional guide to assist the user through the process because this is often where the user has the most difficulty. The second video shows the entire polymer plate making process. We captured the whole process on video so the user can visually see exactly what to do.

Photopolymer plates are great to use as a pad printing plate. The image can be created with great detail for clear/sharp looking prints. Polymer plate making is much more time consuming than laser engraving by about 20-30 minutes, however it is a much more cost effective process.

Questions or Comments? Click Here.

Plate used in this project:
Type: Alcohol Wash
Brand: Photopolymer Plate
Color: Green
For use with: ICN-B100, ICN-2200, ICN-150, ICN-2500, ICN-2506
More info: Photopolymer Printing Plates page

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